Facilities & Manufacturing

State-of-the-Art Production Infrastructure

Farad Pooya’s production facilities are equipped with advanced industrial technology, ensuring high-efficiency manufacturing of Silicon Carbide (SiC) and Synthetic Graphite. The company operates at an international standard, leveraging precision engineering and process automation to deliver consistent product quality while maintaining global competitiveness.

Manufacturing Capabilities & Technologies

Our facilities incorporate high-performance resistive furnaces, automated material handling systems, and cutting-edge quality control technologies to optimize the production of high-purity SiC and synthetic graphite products.

Key technological features include:

  • High-Temperature Resistive Furnaces: Capable of reaching 2700°C, ensuring optimal SiC crystallization and purity control.
  • Graphite Processing Lines: Equipped with precision grinding and classification units, producing customized synthetic graphite with controlled grain distribution.
  • Energy-Efficient Heat Recovery Systems: Reducing power consumption through optimized thermal insulation and waste heat recycling.
  • Automated Quality Control Laboratories: Utilizing X-ray diffraction (XRD), laser particle size analysis, and spectroscopic techniques to ensure material consistency.

Production Workflow & Industrial Scale

Farad Pooya’s production operates under a multi-stage, controlled process to maintain high material integrity:

  1. Raw Material Selection & Preparation: Sourcing high-purity silica (SiO₂) and carbon sources with precisely controlled specifications.
  2. SiC Synthesis in Acheson Furnaces: A high-energy carbothermal reaction is carried out in graphite-core resistive furnaces, forming silicon carbide at the molecular level.
  3. Crushing & Particle Classification: Advanced milling and screening technologies allow for granular control over the final product specifications.
  4. High-Purity Refinement & Customization: Special acid and thermal purification processes are employed for high-end industrial applications.
  5. Final Product Inspection & Logistics: Each batch undergoes rigorous quality testing before packaging and international distribution.

Certifications & Compliance

Farad Pooya ensures full adherence to international industry standards, guaranteeing product reliability and process safety:

  • ISO 9001: Certified quality management system, ensuring consistent production standards.
  • ISO 14001: Environmental compliance through sustainable production practices and emission control measures.
  • ISO 45001: Occupational health & safety certification, ensuring safe working environments.

Commitment to Sustainability & Efficiency

Our facilities integrate advanced energy management and waste reduction strategies:

  • Thermal Energy Optimization: Implementation of heat recovery systems, reducing furnace energy waste by up to 30%.
  • Emission Reduction Programs: Investments in gas filtration units to minimize carbon and particulate emissions.
  • Recycling & Circular Economy Strategies: Processing SiC byproducts for reuse in secondary applications, enhancing resource efficiency.

Global Distribution & Logistics

With an export-driven business model, Farad Pooya operates an international logistics network to ensure fast and reliable delivery:

  • Strategic warehouse locations across Europe, the Middle East, and Asia.
  • Optimized shipping routes to reduce transit time and costs.
  • Just-in-Time (JIT) inventory management, enabling customized orders with flexible production scheduling.

Future Expansion & Technological Advancements

Farad Pooya continuously invests in R&D and infrastructure upgrades to remain a leader in SiC and synthetic graphite production. Ongoing projects include:

  • Development of next-generation SiC for high-frequency electronics.
  • Expansion of synthetic graphite production for EV battery anodes.
  • Further integration of AI-based predictive maintenance systems to enhance operational efficiency.

Conclusion

Farad Pooya’s Facilities & Manufacturing infrastructure sets a global benchmark for high-performance material production. Through precision engineering, sustainability initiatives, and advanced logistics, we ensure unmatched quality and efficiency in Silicon Carbide & Synthetic Graphite manufacturing.

Why This Page Is Different from “Process” and “Technical Articles” Pages

  1. Distinct Focus on Facilities & Capabilities:
    • This page highlights manufacturing capacity, infrastructure, and industrial certifications, rather than detailed chemical or thermodynamic processes.
  2. Strategic Industrial Positioning & Market Readiness:
    • Unlike the Process page, which details step-by-step material transformation, this page emphasizes scalability, logistics, and production capabilities.
  3. Compliance & Certifications:
    • Technical Articles focus on scientific advancements, while this page establishes Farad Pooya’s adherence to international standards.